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What Is Precision Sheet Metal Fabrication?

Summary

A significant part of sheet metal fabrication is associated with the technology industry, an ever-expanding vortex. Any good metal fabrication company, such as RP Lasertech, will stay on top of the latest trends in the industry.

To ensure that they remain the best in their field, the best companies will be willing to invest continuous resources in new technology to remain innovative and the leaders in their industry. Ultimately, it is the quality of the product and finish of the product that is determined by the equipment.

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Sheet metal is formed into finished products using various precision fabrication processes. Precision sheet metal fabrication is an essential component of almost all industries. 

Most industries rely on these fabrication processes to provide products and services, including aerospace, military, automobiles, pharmaceuticals, medical, electronics, food service, telecommunications, computers, and storage. Precision sheet metal fabrication produces a wide range of products, including tanks, ventilation systems, hoods, cabinets, and enclosures for storage.

Precision Sheet Metal Fabrication Processes

Fabrication processes such as reshaping material are widely used to manufacture precision parts and products. This method involves reshaping or shaping the material to achieve the desired result without sacrificing the material. Due to their mechanical properties, several metals can deform plastically from one shape to another. Despite its structural integrity, plastic deformation does not affect the sheet metal’s volume or geometric shape. As well as bending, drawing, stamping, rolling, and stretching, other forming processes include stamping, rolling, and stretching.

The process of subtractive fabrication is also used for precision sheet metal fabrication. During subtractive fabrication, parts and products are produced by selectively removing material volume from sheet metal workpieces. Precision metal laser cutting, punching, shearing, and machining can separate workpieces into smaller parts. Computer numerical control (CNC) machines are routinely used to produce complex geometries through subtractive processes. Once programmed, a CNC laser cutting machine can produce intricate and detailed parts without requiring retooling in high-volume production runs.

Another fabrication process is assembly, which creates a finished product from a part or component. Probably the most familiar method for assembling parts is welding. By using various manual, mechanical, pneumatic, electric, and robotic tools, assembly physically joins individual fabricated parts and components. To meet specifications and design requirements, stainless steel sheet manufacturers in India employ several assembly services.

Major Industries That Use Precision Sheet Metal Fabrication

Major Industries That Use Precision Sheet Metal Fabrication

The fabrication of sheet metal is used in a variety of industries. From intricate electronic enclosures and chassis to high-performance sealed metal shipping containers, raw metal material is transformed into specialized, large, and small products for various applications.

The sheet metal fabrication industry includes: 

  • Defence/Military
  • Medical
  • Aerospace/Avionics
  • Energy
  • Electronic enclosures
  • Custom projects

Tools used for Precision Sheet Metal Fabrication

Various consumer and commercial products can be produced using precision sheet metal fabrication, which employs numerous applications and techniques. By using this method, metal parts and components are made with a high level of accuracy, complexity, and detail. Assembling a finished product requires various methods of selectively removing or reshaping workpieces. 

To help them perfect their fabrication production, sheet metal vendors near me have a wide range of tools at their disposal.

  • Angle Grinder
  • Plasma cutters
  • Flange and Punch Tool
  • Throatless Shear
  • Planishing Hammer
  • Corner Notcher
  • Shrinker and Stretcher
  • Cleco Fasteners

Technology to be used

Types of Sheet Metals

  • Alloy steel.
  • Stainless steel.
  • Galvanized steel.
  • Carbon steel.
  • Aluminum.
  • Tool steel.

Fanuc Robotics

FANUC has developed a six-axis robotic arm capable of beveling 360 degrees to fit any shape or profile that may be required for the job. A threefold increase in strength and a threefold increase in lifespan compared to the industry standard.

Hypertherm Plasma

sheet metal components manufacturers in Gurgaon utilize Hypertherm’s X-Definition plasma system, the most powerful plasma system on the market.

CNC Software

CNC software can be used to simplify the fabrication process and reduce errors. Assuring a flawless final product is possible by manually calibrating cutting tolerances, nesting parts for subtraction fabrication, and tracking robotic cut paths.

Impressive ROI

By utilizing automated controls, a reputable sheet metal fabrication company can handle the entire fabrication process in one pass, resulting in an 80% reduction in production time. Only one technician is required to operate the controls, which minimizes material handling. These cost-saving benefits can achieve an impressive return on investment.

Get To Know 8 Different Ways of Sheet Metal Enclosure Design

Summary

Manufacturing sheet metal enclosures has several advantages. Electricity conductivity, emission reductions, and resistance to harsh industrial environments are all improved by using them. Moreover, they reduce manufacturing costs and turnaround times. Therefore, they must be designed properly. Making informed choices will be easier with these sheet metal enclosure design tips.
The best thing you can do is to entrust your life to the hands of an experienced sheet metal company near me. The sheet metal processing services provided by RP Lasertech provide several benefits. The stainless steel fabricators at our company have extensive experience designing sheet metal enclosures. A streamlined and automated production process is also available to you.

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Using a laser to cut, score, engrave, or otherwise modify physical materials is known as laser cutting. CNC Laser cutting services have been a part of our lives for many years despite how futuristic they may sound. Its application was first restricted, like many innovations, but many businesses have enthusiastically embraced it.

Using sheet metal enclosures for electronics provides several benefits, including improved conductivity, emissions reductions, and protection against harsh environments. A sheet metal fabrication company that creates sheet metal enclosures aims to make them as perfect as possible so that they can gain all of these benefits for their projects. However, in reality, High-quality enclosures are difficult to design.

Any sheet metal company in Manesar strives to ensure a positive user experience and overall design success. Creating high-quality enclosures for electronic components can assist in accomplishing this. Designing sheet metal enclosures involves some guidelines. Following these guidelines will simplify your job and help you achieve quality results.

Check out the following sheet metal enclosure design tips to ensure your work is up to standard. Let’s get started!

Metal Fabrication Tips: Sheet Metal Enclosure Design

Sheet-Metal-Enclosure-Design

Identify the needs of your product

Identify the needs of your product

The design process should always consider the final product’s functional and aesthetic requirements. The right enclosure design will help you meet the needs of your product.

Before you start designing, consider these factors: 

  • Sheet metal enclosures are intended for specific applications or use.
  • The enclosure’s expected working conditions. Working temperatures, corrosion exposure, vibration resistance, and other factors are considered here.
  • Dimensions.
  • Installation requirements.
  • Enclosure by stainless steel sheet manufacturers in India will contain the following items. Consider its height, weight, size, connector positions, etc. 
  • Requirements for aesthetics. Depending on the application, this may be flexible or non-negotiable.

 

Metal Selection

Metal-Selection

Aluminum, stainless steel, and galvanized steel are the most common forms of metals used in enclosure design. Choosing a material requires consideration of its benefits and drawbacks. 

Due to its lightweight, high strength, and corrosion resistance, aluminium is a preferred material. Additionally, anodizing protects it from scratches and other damage.

Another popular choice by sheet metal fabrication companies for enclosures is stainless steel. This material has high corrosion resistance and is extremely durable. The non-magnetic properties of stainless steel make it a good material for electronics.

In environments with a high level of rust resistance, galvanized steel is often used. Compared to other metals, it is also relatively inexpensive. Although galvanized steel is durable and easy to work with, it isn’t as strong as other options.

Consider metal thickness

Consider-metal-thickness

For enclosure design, metal thickness is crucial. Many factors influence the strength, weight, flange length, and punch size of your enclosure, such as its thickness. Smaller products are normally hard to make with thicker metals, as you may know. The material thickness must be increased to design large parts with extra strength.

According to the paper, a lot of thickness gauges are the same. However, it is helpful to know more about sheet metal gauges so you can choose the right one. Make sure your walls are uniformly thick when you design a sheet metal enclosure. Your component’s quality can be determined this way.

Bend Radius 

bend-radius

Maintaining a consistent bend radius is mandatory for precision sheet metal fabrication of the enclosure. Bend radii should always equal the content’s thickness when designing enclosures. Bend radiuses must be aligned with product widths. Therefore, fractures are prevented, and substances are circulated properly. 

Generally, you should keep the length of your flange three to four times longer than the thickness of the material. Some metals are resistant to bending, which is important to remember. You can test the flexibility of your metal by understanding its chemical composition and surface condition.

Before choosing a bend radius, consider your enclosure’s functional and aesthetic requirements. Digitally calculating your metal’s bend allowance can be done via CAD software.

Choose your enclosure shape

Choose your enclosure shape

While designing your enclosure, you should also consider its shape in addition to its thickness. You must consider your product’s PCB and system design to pick the right shape. 

Compared to plastic enclosure moulding, there are fewer standard shapes available. Sheet metal enclosures come in the following shapes: 

  • Boxes with folded sides provide easy serviceability and the flexibility to mount a wide range of products.
  • An F-shaped connector is easy to manufacture and suitable for electronics with opposite connector ends.
  • An L-shape provides easy access to the device and is easy to manufacture.
  • The U-shape enclosure is made with solid bases and is slightly more challenging to manufacture than the F- and L-shaped enclosures.

Use the right finishing operations

Use-the-right-finishing-operations

Surface finishing comes in many forms. Chemical conversion coating and anodizing powder coating are two options. The anodizing process increases aluminum’s corrosion resistance. The powder coating process is a kind of paint used on metal. Besides being durable, it is available in many colors. Coating metal with chemical conversion creates a thin film on its surface. The film improves the appearance of the metal while increasing corrosion resistance.

Essential Questions to ask before hiring a sheet metal Manufacturer company

Establishing a long-term relationship with the right sheet metal manufacturer is crucial to step up your business in the future. It can be difficult to choose between the available options, but following stringent guidelines will help maintain a great relationship with the right business.

When searching for one, you must ensure that you are looking for stainless steel fabricators that offer outstanding quality at an affordable price and meet your particular requirements. Therefore, it is best to do some research before deciding to know the quality of their service, the costs, the level of experience, and other aspects to look for before signing any contract.

Questions you should ask:

 A quick online search will provide plenty of sheet metal fabrication companies. However, you will have to dig around to find the right one, and there’s no way to get across to the one that ticks all your boxes.

Check out these questions to ask a sheet metal fabricator to ensure you are in the right hands for your project.

What Projects Have They Previously Worked on

WhatProjectsHaveTheyPreviouslyWorkedon

Every fabricator has a portfolio that they can present. Each one of them can explain their latest work on their portfolio. Therefore, it would be better to check whether they can make the products and provide the services that you are seeking. 

You must properly analyze the work they have done in the past and do not miss to ask for references from clients who have dealt with them previously. This will help you determine whether they can handle the project you are expecting and whether they are capable of doing it.

What Equipment Do They Use?

WhatEquipmentDoTheyUse

If you are considering hiring sheet metal companies, there is one factor you cannot miss out on their equipment. Sheet metal fabricators are only as good as the equipment and the staff they have on hand.  If you want to see the company’s equipment or at least learn more about their equipment in general, please ask to see it.

If you want your project completed on time, you should work with a company that has state-of-the-art equipment. A few of the equipment you will need to look for are new punch presses and lasers that are suitable for your parts, good press brakes that can accommodate your parts, graining equipment that puts a nice finish on the parts, and hardware insertion machines.

Technology has evolved in the fabrication industry. Modern machines are capable of cutting through thick metal easily. Fabricators can offer you better quality and price when they have newer and more innovative equipment. Ensure that your sheet metal fabricator has the equipment to meet your volume needs. 

Do they hold a good reputation?

Dotheyholdagoodreputation

An excellent reputation is important when selecting a sheet metal fabrication company. The internet often contains reviews of certain companies. It may be worthwhile to ask around the trade to find out what others have experienced dealing with a certain company. This will allow you to determine whether the company can be relied upon to complete the task on time and meet your expectations.

How much experience do your sheet fabricators have?

Howmuchexperiencedoyoursheetfabricatorshave

The process of fabricating sheet metal can be very intricate, and it takes a great deal of experience to do it correctly. A well-crafted product comes from someone with experience who knows how to do the job and how to do it properly. It may cost more to hire experienced steel fabricators than those with less experience, but the investment will likely be worthwhile in the long run.

Ask what previous jobs a sheet metal fabrication company has handled in the past to get an idea of how much experience they have. They will likely be a good match if they have been involved in similar jobs.

Can they provide custom engineering solutions?

Cantheyprovidecustomengineeringsolutions

As most projects differ, readymade solutions often do not match the project’s requirements. Therefore, you should look for sheet metal fabricators who can design a product that meets all of your specifications and industry requirements for safety and functionality. 

Engineers can only deliver a high-quality solution with the appropriate training and considerable experience. When considering whether or not to work with a company, getting more information about their design and engineering teams and production departments is a good idea.

Can I trust the pricing?

Isthepricingtoogoodtobetrue

The price should not be the only or main consideration, but it is important.  The cheapest price may not be the best deal, and that company may have overlooked something in their quoting process, which will cost you more in the long run. Always go for the best possible deal rather than the cheapest price since you usually get what you pay for.  To avoid quoting multiple vendors for every project, you should establish a good relationship with a manufacturer.  

A manufacturer must also be able to provide a quote in a reasonable amount of time.  Partner with a metal manufacturing company that can provide quotes on time while considering all your requirements. 

Are they Certified?

AretheyCertified

Certified Fabricators can produce components that meet the quality standard required by their industries for precision sheet metal fabrication.

Do not be fooled by large facilities and modern equipment when deciding whether to hire a company. For your project to succeed, ensure that their certifications are relevant and up-to-date

Are they provide installation services?

Aretheyprovideinstallationservices

Some clients will especially appreciate the extra service, as they are placing orders for units with complex systems that need to be fitted with complex equipment. You may need to pay a little more for the service, but at least you can ensure that the product will function according to your specifications. Fabricators know the intricacies of the product better than anyone else, so they are the ones to install it because they are the ones who know it best.

Conclusion

Conclusion

When you ask these questions, you will be on your way to finding the right sheet metal fabricator that will fit all your needs. Before choosing a fabrication company, it is important to compare the services they provide with many others. Additionally, you shouldn’t base your decision solely on price. You will most likely get what you pay for when choosing a fabrication company worth it’s salt.

As a stainless steel sheet manufacturer in India, RP Lasertech offers customers convenience, innovation, resources, and expertise at a very reasonable price. We achieve this by combining cutting-edge design with modern professionalism. With RP Lasertech, you will always receive the highest quality, service, and value. Contact us to get more information on sheet manufacturing & price quotes. 

7 Reasons you should work with the Local Sheet Metal fabricator

The demand for stainless steel sheet manufacturers in India is increasing. As a result, more businesses now provide metal fabricating services. Many of these have built a significant presence in the industry and provide services in various regions of the nation. However, for personal benefit and comfort in doing business, hiring a local metal fabricator is a wise idea. No matter how far we have come in making the world a smaller place via the internet, nothing matches the certainty of actually meeting and working.

Additionally, there are many more benefits to hiring a local sheet metal fabricator. Using a local sheet metal fabricator is frequently believed to be a better deal. It results from the many advantages it provides that we will cover in this article.

Seven Key Benefits of Going with a Local Metal fabricator

Major benefits as to why you should associate with a local metal manufacturer:

  • Minimized Expenses Due to Local Accessibility

Moving big items has significant costs involved. Shipping takes time, but it also costs money. Although a remote metal fabricator might be able to make your product for less money, the expense of transporting the finished product to your location will usually offset any cost savings.

Given the rising petroleum expense, time and location are becoming valuable commodities. Keeping your product close to home can significantly minimize transportation costs and associated expenses if you need to have it brought to you for assembly, packing, or finishing. It will increase the prices or reduce your profit margins to ship your finished part or component across the country to your production facility or distribution location.

  • Ease of Communication Between Both the Parties

Ease of Communication

Better communication is a definite benefit of working with a local metal fabricator. Every fabrication project needs a clear channel of communication to succeed. A key benefit is communicating directly with the fabricator and their team in the shop as needed, especially once the job has started. The project can proceed more quickly if you can see your fabricator in person and continue communicating with them frequently to go through the precision sheet metal fabrications, product specifications, and any necessary revisions. You can drop by and address any unforeseen issues in person. 

It’s much more probable that you will be able to remove extra rounds of reviews and corrections and have a more streamlined procedure if you’re working with a local metal fabricator who is actually in sync with you instead of someone sitting miles away from you.

  • Easier to Find Contractors through Local Network and Word of Mouth

Easier to Find Contractors

One can easily avoid strenuous research at a local level as word of mouth can be a great credible source for hiring a local sheet manufacturer. This saves the time of going through potential sheet manufacturing businesses and finding the one out of a long list of available options. You can rely on what the word is in your local market and get a bunch of competitive options to choose from.

  • Availability at All Times for a Smooth Flow of Work

Availability at All Times for a Smooth FlowofWork

In many ways, working with a nearby stainless steel fabricator is a collaborative process. Being there enables the project’s flow to advance more steadily and without interruption when it’s time to test a prototype or review a particular area of the product plans. There are probably dozens of exact specifications and features for your goods, and there won’t be any room for misunderstanding. If you are involved in the process, you are there to approve changes, modify the design, or address unforeseen issues. Eliminating costly errors and making repairs in real-time streamlines the process, saves time, and keeps the project within budget.

  • Saves Time of Going through Lengthy Supply Chains

Saves Time of Going through Lengthy Supply Chains

When you work with a nearby metal fabricator, you can speed up the time it takes to get your project to market because of proximity. A local fabricator can help pick up or deliver the order nearby. Local access also refers to quick access to that part without causing a pause in production if the fabrication shop is generating a part or component required for the ongoing manufacture of an application. The ability to regulate volume, whether cyclical or steady, to line with sales estimates or, in an ideal world, demand as needed, allowing the generation of income ahead of expenses, is made possible by local orders requiring less lead time.

  • Better Knowledge of the Local Market Means Better Customer Service

Better Knowledge of the Local Market

The best partner for you will foresee issues and know how to handle them should they occur. And who better understands your difficulties than someone in a similar situation? 

A nearby metal fabricator will know how to effectively protect your investment, considering everything from the beginning to the end of the fabrication process. 

In addition to logistical and atmospheric factors, local businesses are more likely to be familiar with local laws and permission procedures, making the process easier for you. These are areas when a corporation from another state, or perhaps another nation, will be completely clueless.

  • Support Local Fabricators and Local Economy

Support Local Fabricators

Choosing the best partner for your bespoke metal fabrication project is crucial. The vitality of the community where you conduct business is also important in attracting the talent your firm needs to succeed. Adopting business strategies that promote neighborhood and regional economies, those of fabricators, suppliers, and contractors, will keep those economies strong. Contribute to a larger community and local economy by supporting a nearby metal fabricator.

Can you provide a price estimate?

Can you provide a price estimate?

RP Lasertech is supremely fair with its pricing policy. You can call us for a price quote of the services you want to avail from us. Providing a price estimate fully depends on your required services and is calculated accordingly. However, we can promise you fair prices and quality of work if you decide to associate with us. We are among the top-ranked stainless steel fabricators in the industry.

Conclusion

Conclusion

We are a promising sheet metal fabrication company that provides top-notch quality services to our clients. We value how the Internet, email, and other digital phenomena have improved company efficiency. However, that ease comes at a price, and working with a nearby metal fabricator has significant benefits. If you also believe in our ideology of working face to face in the actual world, do call us for an appointment or price quote on our services.

4 Questions to Ask Sheet Metal Provider Before Hiring Them

Sheet metal provides household and commercial establishments with a wide range of products that improve efficiency. A few examples of sheet metal fabrication include HVAC ducts and roofing components.

It’s a good idea to hire stainless steel fabricators for custom projects. These sheet metal fabricators can provide the necessary pieces depending on the project.

Which sheet metal fabricator is right for you? Identify your needs by asking some key questions.

What is sheet metal fabrication?

Making functional parts from sheet metal is known as sheet metal fabrication. It includes three processes: cutting, deforming, and assembling.

Sheet metals commonly consist of steel, stainless steel, aluminum, zinc, and copper, and their gauges generally range from 0.006 inches to 0.25 inches (0.015 centimeters to 0.635 centimeters). Thinner gauges may be more suitable for heavy-duty parts with strenuous applications, while thicker gauges may be more malleable.

Often, sheet metal fabrication is more cost-effective than casting and machining for hollow or partially flat components. Additionally, the process is quick and leaves little waste behind.

Sheet metal is widely used in automotive, aerospace, energy, robotics, and other industries for industrial parts and consumer goods.

What Questions Should You Ask a Sheet Metal Fabricator?

 

  • What kinds of projects have you worked on previously?

What kinds of projects have you worked on previously?

When it comes to specialty companies such as metal fabricators, the number of operational years may not necessarily indicate the company’s experience. A better indication of the company’s experience relates to the number of projects it has worked on like yours.  A fabricator that doesn’t know the requirements of the aerospace industry, for instance, wouldn’t be the best choice if your project is for the aerospace industry.

Many fabrication companies have a portfolio on their website. It’s a major red flag if the company doesn’t have one. To determine the company’s experience level, ask about other projects they have completed.

It is also possible to view testimonials from past clients. Online reviews shouldn’t be trusted since anyone can write a review online without dealing with the company.

Ensure that they have experience working on projects similar to yours. Then you can have even more confidence in the sheet metal fabrication company you’re doing business with.

  • What materials and techniques are used in Sheet Metal Job Shops?

What materials and techniques are used in Sheet Metal Job Shops?

Metals like aluminum and steel are excellent for fabricating because of their unique properties. Not all service providers have the same level of knowledge and experience. Talk with a fabricator about the best material for your project if you want to get the most out of the fabrication process.

A professional can not only fabricate various metals, but they can also fabricate them using various techniques. For instance, one fabricator might only specialize in aluminum, while another might have experience in both aluminum and steel. It is important to clarify this information since each fabricator will differ.

The fabrication of metal materials can be achieved using both welding and rolling, which are different processes. It is therefore important to learn some of the basics of aluminum fabrication. By doing this, you can understand what fabricators are saying when they explain their processes.

 

  • Do you offer custom solutions and engineering services?

Do you offer custom solutions and engineering services?

Finding a stainless steel sheet manufacturer in India that provides design and engineering services and manufacturing is a big advantage since you can have the manufacturing experts improve your products for easier manufacture.  The term “design for manufactureability” describes a part that has been designed in a way that makes its manufacture as efficient as possible.

 It is common for engineers not to consider manufacturability when designing parts and not know the manufacturer’s capabilities, strengths, and weaknesses.  These considerations are crucial during the design process so that your parts do not become unnecessarily complex or expensive.

Design and engineering services are not strictly necessary but are a bonus. Finding a manufacturer who also offers that, on the other hand, will likely save you and your business precious time and money

  • Can you provide a price estimate?

Can you provide a price estimate?

The last thing you should do before concluding your interview with the sheet metal fabricator is to ask about pricing. Ensure that the price they quote is competitive or if they are asking for too much compared to other fabricators in the area.

The lowest price is not the only factor to consider when choosing a fabricator, but at least ensure they provide competitive rates.

 

Why Choosing the right sheet metal fabrication process is so important?

Why-Choosing-the-right-sheet-metal-fabrication-process-is-so-important

Precision sheet metal fabrication involves multiple techniques. A designer or engineer carefully plans how metal material will be fabricated to maximize efficiency, ensure quality and avoid production errors. To create an end product, each process will perform a specific task. 

Detailed renderings are then sent to metal fabricators once the custom design and flaws have been engineered. Many products perform well because of this careful attention to detail. Popularity is attributed to the fact that it can produce large batches at a low cost.

Conclusion

Asking these 4 questions is a great way to find the right sheet metal fabricator. You can always count on RP Lasertech to provide prompt and professional sheet metal fabrication services. Request a consultation today, and we will take care of the rest.

History of Sheet Metal Fabrication – Past, Present and Future

This is an extremely complex problem, and is easy to comprehend once more thought is put into it. The art of metalworking dates back thousands of years. Several witnesses assert that metals had been known and worked millennia before Christ. For example, consider the previous gold and silver jewels found in many museums dating back to the fourth and fifth millennium BC, considering that the development of metal processing depends on several competencies: chemical, physical, technological, etc.

This article explores the history of sheet metal fabrication and machining.

The History of Sheet Metal Fabrication

The-History-of-Sheet-Metal-Fabrication

1400-1700

Towards the end of the 15th century, metalworkers no longer stacked coal and iron to liquefy steel in primordial furnaces. The period is also noteworthy because Leonardo da Vinci originally sketched his idea for a rolling mill.

Interestingly, the first rolling mills were not recorded for another 100 years, in 1590, allowing Da Vinci’s concept to come to life. One of them intended to create gold sheets that would be used to create coins. Another was designed for cutting formed sheets into strips.

During the beginning of the 17th century, this innovation was met with failure. A flawed technique known as puddling was commonly used in that period.

Cast iron was puddled by heating it in reverberation furnaces to liquefy it. Because of the use of sand as the bed for puddling, almost half of the iron was drained from the slag.

Puddling was such an inefficient method of producing steel that it took until the 1800s to refine it enough to produce mild steel. Despite pudding’s limitations, wrought iron was created through the technique used in both Eiffel Tower constructions and the Statue of Liberty!

 

1700 – 1900

With the advent of the industrial revolution and an increase in the demand for sheet metal fabrication, manufacturers developed new inventions like press brakes and assembly lines which allowed them to produce better quality parts.

The 19th century also saw the invention of steam and aluminum hammers, which led to the beginning of a new era in iron production. It was possible to mass-produce steel from cast iron by 1857 due to the inexpensive process.

Technology progressed at the same rate as the industry. The General Tramping Union of Tinplate Workers merged into different unions in 1861. The result was the founding of the General Union of Braziers and Sheet Metal Workers in Great Britain and Ireland

 

Future

 Future of Sheet Metal Fabrication

Over the past 600+ years, the sheet metal industry has developed and grown significantly, and our team at CSM will continue to extend this tradition of quality and innovation. The future sheet metal fabrication techniques and processes that will continue to progress and evolve will benefit customers.

Process of Sheet Metal Fabrication

Process-of-Sheet-Metal-Fabrication

  • Cutting:

The cutting in metal fabrication is one of the most fundamental processes, which can be accomplished by laser cutting, water jet cutting, shearing, sawing, or flame cutting. In other words, the sheet metal is turned into a piece of the required size and shape with all the pre-measured details. The technologies most commonly used these days are the water jet and laser cutting machines.

 

  • Casting:

Fabricators pour molten metal directly into a die to create a mold. The metal cooled down during the process, and once it turned solid, the part remained after the die was removed.

 

  • Forging:

A fabricator can bend and shape raw metal using high-pressure equipment, allowing it to be shaped and carved into the desired shape.

 

  • Punching:

A turret punches predesigned patterns into metal for decorative or functional purposes.

 

  • Drawing:

Using a tapered die, liquid metal is pushed into a tensile force in order to be drawn into the tapered die.

 

  • Milling:

During the milling process, the metal is perforated, which due to the nature of the machine, is not always circular.

 

  • Drilling:

During drilling, circular bits are used to make holes in the metal.

 

  • Turning:

A technician spins the piece of metal on a spinning platform, allowing a radial cut to be made with a tool as the platform spins.

 

  • Extrusion:

The billet is forced through the die through a ram. This extrusion process produces cylindrical parts, such as pipes or electrical cables, forming the metal into thin sheets.

 

Conclusion 

There is a long history behind the science and art of sheet metal fabrication. With such a wide range of nuances and techniques, the need for a skilled metal fabricator to handle each job becomes increasingly important. Let an experienced sheet metal design service take care of the rest since you have already learned the basics of sheet metal design.

We at RP Lasertech offer an innovative sheet metal processing method with automated and highly streamlined production systems that will allow you to enjoy the benefits of quality metalwork.

Besides rapid prototyping, our rapid prototyping offering also includes solid and reliable manufacturing capabilities and technical and quality assurance capabilities, including material certification, in-process quality reports, and every first article inspection.

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