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How Many Types Of Cable Trays Are There? Application & Selection Guide

Choosing cable trays for your engineering project can be challenging when many options are available. The options are quite varied but don’t get overwhelmed. You’ll learn about the types of cable trays and how to choose the right cable tray for your project. The types of cable tray fittings and features offered by cable tray manufacturers also interest you. 

What is a cable tray? What are its types?

Generally, cable trays are rigid structural systems used to fasten cables or trays securely.

During a connection between two points, cable trays are used to carry a large number of cables or conduit tubes. Environmental conditions and installation requirements must be considered when selecting a tray material.

Compared to electrical conduits, cable trays are safer, more reliable, improve space utilization, and are less expensive. 

Ladder Cable Tray

Ladder Cable Tray - RP

 

 

Ladder trays (looks like ladders) are used primarily in feeder applications to carry multiple cables for longer runs with higher current carrying capacity. You can cut, shape, and fit ladder trays horizontally or vertically.

Characteristics:

  • Long-span applications require solid rail protection and system strength with sleek radius fittings.
  • The most common widths are 12 inches, 18 inches, 24 inches, 30 inches, and 36 inches.
  • A typical depth is three, four, five, or half a dozen inches
  • Ten, twelve, twenty, and twenty-four-foot lengths are common
  • Inch spacing of half a dozen, nine, twelve, and eighteen rings.

 

Solid Bottom Cable Tray

Solid Bottom Cable Tray

Cables are protected to the maximum extent by the solid bottom tray. Solid bottom cable trays can reduce electromagnetic interference/radio frequency interference. A solid bottom cable tray is recommended for optical fiber installations where cable dropoff could adversely affect system performance.

Characteristics:

  • Continual nonventilated cable support with accessory cable protection available on the market in gilded and covering materials
  • In environmental areas, the bottom is solid, and the covers are solid metal for cable that is not plenum-rated
  • There are common widths of half-dozen, 12, 18, 24, thirty, and thirty-six inches.
  • There are three, four, five, and half-a-dozen common depths
  • Typical lengths are 10, 12, 20 & 24 feet

Trough Cable Tray

Trays consisting of longitudinal side members and a ventilated or solid bottom are called trough trays. Solid bottom trough trays are used for transporting smaller instrumentation, computer equipment, telephones, control systems, and fiber optic cables between locations.

Characteristics:

  • The ventilation is moderate, with accessorial cable support frequency at an all-time low, providing cable support every four inches.
  • Available in metals and metalloids
  • A half dozen, 12, 18, 24, 30, 36 & 36 inches are the most common widths
  • Three, four, five, and half-a-dozen inches are typical depths
  • ten, twelve, twenty, and twenty-four feet are typical lengths.
  • Four-inch-on-center mounted rung spacing.

Channel Cable Tray

Channel Cable Tray

 

An effective way to support cable drops and branch cable runs from the backbone cable tray is through channel cable trays. When conduit cannot be used to install cable trays, channel cable trays are used.

Characteristics:

  • The backbone cable receptacle system provides economical support for drop cable runs and branch cable runs
  • commonplace widths of three, 4, & half-dozen inches in metal systems and up to eight inches in metalloid systems
  • For metal systems, it is common to have a depth of 1-3/4 inches, and for metalloid systems, it is common to have a depth of 1,1-1/8 or 1-5/8 inches
  • 10 feet, 12 feet, 20 feet, and 24 feet are the most common lengths.

 

Wire Mesh Cable Tray

Cable trays are used in all industries in data centers and office buildings of electronic data processing centers. It is less expensive to lay cables with mesh cable trays, also called cable baskets, by wire mesh cable tray manufacture.

Characteristics

  • Field-adjustable website primarily for fiber optic cables, low voltage, and telecommunications applications.
  • In these systems, steel wire mesh is usually plated with atomic number 30
  • There are commonly available widths of 2, 4, 6, 8, 12, 16, 18, twenty & twenty-four inches
  • One, two, and four inches are common depths
  • Ten feet is a common length.

How to choose a cable tray?

Cable tray manufacturers in India keep to the following factors for selection: 

  • The type and number of cables supported.
  • Conditions in the environment: Will these cables have to be subjected to extreme weather or construction conditions?
  • Possibility of corrosion
  • Cable weights installed
  • The radius of the bend in the cable and tray
  • Cable entry and exit freedom What will the difficulty of running cables along the tray be?
  • Installation is simple
  • Expandability: Can an extra tray be easily added?
  • The amount of heat produced
  • The length of the support spans

 Standards

 The National Electrical Manufacturers Association (NEMA) produces a variety of documents about cable tray.

    • NEMA VE1 covers general cable tray specifications, manufacturing standards, and performance criteria.
    • NEMA VE2 is an installation guideline for cable tray installations.
    • NEMA FG1 covers the fiberglass cable tray systems.
  • The National Electrical Code (NEC), specifically Articles 250, 318, 392, and 800, also cover different aspects of cable trays.
  • An electrical cable tray may be classified as UL-certified if used as an equipment grounding conductor. Underwriters Laboratory (UL) and American National Standards Institute (ANSI) maintain ANSI/UL568 for non-metallic cable tray systems.
    • UL 568: Monmetallic Cable Tray Systems
  • Fiberglass cable trays can be utilized to comply with ASTM E-84 and ASTM D-635 (flame rating and self-extinguishing criteria) (smoke density rating).
  • The National Electrical Contractors Association (NECA) has standards for the installation of cables in a tray made of metal:
    • The standard for Installing Metal Cable Tray Systems (NECA NEIS 105)

Conclusion

For more information on cable tray application, installation, and materials, get in touch with a cable tray manufacturer near me! 

Cable trays manufactured by RP Lasertech are known for their various qualities, like resistance to corrosion, durability, and long-lasting performance. They also allow customers to purchase from them at top costs. We are here to assist you. 

What is the importance of using a cable tray in industries?

Summary

RP Lasertech has been in the industry for many years as a well-known cable tray vendor and manufacturer of cable management systems. Several features make RP Lastertech cable trays popular, including corrosion resistance, durability, and reliability. The prices are market-leading, and customers can purchase these from them. Our team will help you find the best Cable Trays in India.

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Cable trays are construction materials used inside buildings to hold courses, cables, and wires without damaging them. Rather than routing wires over the roof space and exposed partitions, these cable trays allow installers to run them inside a shaped path. 

Trays can ensure security wires are protected, or information is transferred around the structure by managing whatever types of electrical cables are required. Although exact procurements might differ, most national and local construction standards require cable trays to be used in various capacities.

With technological advances, there is a greater need for effective bolstering routines. Nowadays, buildings and plants are more likely to be computerised. The complex type of cable and wiring lying has become an essential piece of modern business and structure by offering prompt, versatile, and inadequate answers to these difficulties. Cable Tray Manufacturers have responded to this demand by introducing several types of cable trays.

What is the importance of choosing the right cable tray material?

Generally, cable trays are included in systems that support cables and wires for power and communication. A cable tray system is designed to accommodate both power and signal cables while providing easy upgrades, expansions, reconfigurations, or relocations of networks.

A cable tray system is usually open, allowing for efficient heat dissipation and easy maintenance. Cable tray systems are typically mounted on walls or ceilings, but some are designed to be installed beneath the floor.

There are several factors to consider when selecting a cable tray for the right purpose, including the cables’ number, size, spacing, and weight.

What are the benefits of using a cable tray?

What are the benefits of using a cable tray

Cable trays are fundamentally intended by cable tray manufacturers near me to secure cables and wires. The trays help maintain the wiring’s form and make it easier to find wiring-related variables by a maintenance workforce. 

Cable trays enable you to take care of a wire in its area to make maintenance easy. It is important to keep these cables secured so that circuit testers and installers will not be exposed to electric stuns. 

Cable trays offer the following benefits:

  • Suitable for conveying a wide variety of cables due to its solid construction.
  • Cable trays with perforated bases provide sufficient ventilation and a convenient position for connecting cables.
  • The epoxy-covered, powder-covered, pre-aroused completion makes it resistant to consumption, fire, and dampness.
  • Warmth scattering is phenomenal.
  • Maintenance checks can be performed instantly on cables; 
  • The shielding edge is protected and smooth, so no preparation is necessary.
  • Designed to withstand short circuits adequately.
  • Suitable for all sizes.
  • Fast, simple, and adaptable establishment.
  • Exceptional development configurations allow cable trays to be placed anywhere.
  • Easily accessible in different assistants for fixing and introducing.
  • An extended life expectancy.
  • Compared with other production floor protective wiring methods, it costs much less.

Types of Cable tray

Types-of-Cable-tray

Ladder-Type Cable Tray

Ladder-Type-Cable-Tray

Ladder cable tray manufacturing consists of two rails joined by rungs. Cables can easily be accessed from the top or bottom of this cable tray because of the ladder rungs.

Cable trays with ladder rungs can tie down cables in non-horizontal cable runs and save cable placements in horizontal cable runs.

Solid Bottom Type Cable Tray

Solid-Bottom-Type-Cable-Tray

It is recommended to use cable trays with solid bottoms (without vents) when installing fibre-optic cables, as drooping cables could negatively affect the system’s performance. Electromagnetic/radio-frequency interference is a major reason for using solid-bottom trays.

Perforated Cable Tray

Perforated-Cable-Tray

The cable holder has perforations on the bottom, and the side rails are ventilated so that you won’t get moisture in your cable. Cables are better supported with this tray than ladder-style cable trays.

Channel Type Cable Tray

Channel-Type-Cable-Tray

A channel cable tray is a metal tray that can be used for even the most modest cable installations. It comes in a variety of designs.

Wire Mesh Cable Tray

Wire Mesh Cable Tray

A wire mesh cable tray, also called a basket cable tray, is a cable tray made out of stainless steel wires that create a basketlike mesh.

Cable Tray in different industries

Commercial constructions

Commercial-constructions

Whether it is a building, industry, or construction, a cable tray supports electrical wiring for power supply in any building, industry or construction. It is generally used in open wiring systems, where many wires and air circulation are required to maintain them.

Oil and Gas

Oil-and-Gas

Fuel extraction and manufacturing facilities have some of the harshest environments, which makes tray cable ideal for use in these facilities because they are in harsh environments.

 Mining

Mining

Mining environments are notorious for their hazardous conditions, including explosives and high temperatures. Tray cables may be ideal for this kind of environment, but not all tray cables are suitable due to the differences in insulation and jacketing combinations.

Wastewater Treatment Plants

Wastewater-Treatment-Plants

There is a high moisture level in wastewater treatment plants compared to mining environments. Tray cable is versatile enough to be used in wastewater treatment plants, not just in dry conditions but also in wet ones.

Electrical Co-generation

Electrical-Co-generation

For these facilities, cable jacketing and insulation must be carefully chosen according to the specific needs. For wind turbine applications, the Wind Turbine Tray Cable (WTTC) is an example of a tray cable used in electrical co-generation.

 Conclusion

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